Power Converter Characteristics Design & Operation Responsibles Power Converter Architecture Power Part Control Part

Magnet Protection Power Converter Components Magnet Types Machine Installation Production Contract & Contact History

Power Converter Characteristics

Involved Peoples

Raul HERRERO	Project Owner
Raul BIANCHI	Design, Integration (> 2013-08)
Maxime SARDANO	Design, Integration (≤ 2017)
Benoit FAVRE	Design, Integration (≤ 2014)

Power Converter Architecture

This Power Converter is used in LHC Machine to power superconductive magnets. It is located in the LHC underground installation, close to the loads to limit cable losses in the underground installation.

Different parts were designed and produced separately, Power Converter being finally integrated in a housing rack, with 3 main parts:

• High Precision Current sensors: DCCTs, able to measure DC current at the required precision.
• Power Part: Power Rack and its removable Power Module
• A Digital Controller (FGC) using WorldFip bus in charge of:
  • The high level control from and to the Cern Control Room
  • The high precision digital current loop
  • Collecting and reporting all status, faults, and measurements from all the different parts to the remote services, for diagnostic and operation purposes.

Power Converter simplified Architecture .ppt

Power Part

A medium current switch mode power converter, designed for powering of superconducting loads requiring positive or negative current and positive or negative voltage control (4 quadrants). Constructed from a modular architecture composed of 2x [+/-400A +10V] power modules (active redundancy), the system can most of the time provide required current to the load since often less than |400A|, even with 1 Power Module only.

Primary use is in LHC particle accelerator irradiated locations (redundancy and Radiation tolerant). The converter is water cooled, and is thus ideally suited to situations where air losses must be carefully managed. Designed for underground operation, extensive remote diagnostics have been foreseen to allow efficient monitoring and fault diagnostics without requiring being present locally.

Power part is identified as a 4 quadrant voltage source, even if an internal current source control is required to adequately share output current between power modules.

[+/-400A +/-10V] Power Module simplified Architecture / Topology Power Part .vsd

Power Module is actually a high frequency fully bidirectionnal (+/-400A +/-10V) current source (7-8kHz) controlled by a 1kHz bandwidth voltage loop. One can notice that Power Module is actually a current cource in its structure, even if voltage source capacitors are located in this block for mechanical reasons. Representation below gives a symbolic structure of the power converter, clarifying the cascade loops. The multiplication of rectifier stages in each output module gives the following advantages: easier design of magnetic parts, lower rating fuse (lower losses) to protect whole Power Converter being short-circuited by a faulty secondary (fuse would immediately blow in case one of the schottky dies, giving the possibility to the whole power converter to reconfigure the current level in other current sources to maintain required voltage level).

[+/-400A +/-10V] Voltage Source simplified Architecture / Topology .vsd

Redundance operation relies mainly on [+/-400A +/-10V] inner current source reactivity, and strongly depends of the output current level (400A limit), so that load output current is not impacted by the loss of one sub. Of course a sudden short at the level of the output stage of a sub converter will lead to a converter global fault stop.

No Fault No fault    -    Sub Fault Transition Sub Fault Transition    -    Sub Fault state Sub Fault state

Power converter redundance

Control Part

Control & regulation principles are summarized in a detailled schematics representating only the part involved in the output current regulation scheme.

Control & regulation principles are summarized in a detailled schematics representating only the part involved in the output current regulation scheme.

Regulation Control simplified schematic .vsd

High precision current control loop is managed by the digital controller called FGC (Function Generator Controller). This unit includes a high precision Sigma Delta Analog to Digital Converter which digitalize the analog current measurement coming from 2 DCCTs (DC current Transducer). Precision is then directly relying on sensor precision: DCCT, the ADCs, and the algorithm being used for the regulation loop. Voltage source is then used as a power amplifier, powering the load through a high bandwidth voltage loop (>500Hz).

Magnet Protection

Power Converter is part of magnet protection scheme, even if not directly fully responsible of the monitoring and diagnostic of the superconductive magnet status. Dedicated systems QPS (Quench Protection System) + PIC (Power Interlock Controller) can interlock Power Converter if magnet safety requires it.

Power Converter is then expected to:

• Always ensure that external protection system can stop the Power Converter through a safe signal called Fast Abort. This redundant signal uses 2 paths to interlock and stop the converter and its redundancy is checked each time it acts. It directly acts on AC and DC Contactor bobbin, ensuring their opening as required.
• Stop powering the load in safe way (handling the magnet energy even when stopping, through dedicated system called crowbar). This active system combined with the presence of DC-Contactors in the rack provide a safe resistive discharge path for magnet current (energy).
• Monitor Earth current of the total circuit: converter + load (magnet and its DC cables), and take the right action if threshold reached.

• Crowbar

  The system is based on a 50 mOhms Power Resistance series back-to-back thyristors being fired at a given output voltage (±13V), and then providing a safe path for magnet current. Additional DC-Contactor (Converter type A) ensure that no potential short-circuits at the level of the Power Module can prevent the magnet energy to be actually dissipated in the Crowbar resistance.

  

  Crowbar System simplified schematic .ppt

• Earth System

  Detection system is an active system, since relying on a 100mA current source powering a 100Ohms resistor connected between earth and negative polarity of the Power Converter. A common mode voltage is then created, (100mA x 100Ohms) making possible to detect an earth fault even with converter being OFF. (OFF, not condamned).

  Earth fault current is filtered at the level of the Power Module, and a strong earth fault will make the converter trip 20ms after it happens. See this real measurement curves .png.

  

  Earthing System simplified schematic .vsd

Power Converter Components .vsd

A power converter is actually a sum of different equipments under several different sections in the SY-EPC group. The modularity is a key factor for easier maintenance with regards to LHC tunnel access conditions.

Power Converter Rack can accept up to 2 Power Converters. Electronic Chassis, fan tray unit and AC-DC Power Module are shared in such a case.

• Power Converter Rack (fully equipped: 2 circuits being powered)
  • 4x Power Module of 400A, working in //, 2 / circuit
    to produce 600A redundant converter
  • Rack items
    • 2x Control & Protection Modules, 1 / circuit including:
      • circuit protection (crowbar)
      • common control electronics
      • earthing current monitoring
      • DC Contactor feature (type-A), being easily replacable by short-circuit (type-B)
      • current leads (optionnal)
    • 2x Rack Flowmeter, 1 / circuit
  • 1x FGC2 Fan tray unit
  • 2x Current sensors: DCCTs
    • DCCT Electronic
    • DCCT Head
  • 1x Electronic Chassis (Ref: HCRFECA - Type 2)
    • Digital Controller: FGC2
    • AC/DC Power Module
    • PSU FGC Tri-volt
    • PSU DCCT Bi-volt
  • 1x Bottom Panel, including:
    • A circuit breaker per circuit
    • A circuit breaker per Crowbar Module
    • A circuit breaker for Electronic Chassis

Magnet Types

Machine Installation

Production Contract & Contact History

Developped	Designed/CERN
	2012-2017
Manufactured	Contry(s)
	Manufacture
Production	141 Power Converters (Series + Pre-series)
Responsibles:	Raul HERRERO
	Raul BIANCHI

Production Quantity

R2E parts definition vs use .xls

Spare Cards/Components Strategy

R2E Spare Cards/Components Strategy .xls

Converter Circuit Names

 RPMBA.RR13.RQS.A81B1  RPMBA.RR13.RQS.L1B2  RPMBA.RR13.RQT12.L1B1  RPMBA.RR13.RQT12.L1B2  RPMBA.RR13.RQT13.L1B1  RPMBA.RR13.RQT13.L1B2  RPMBA.RR13.RQTL11.L1B1  RPMBA.RR13.RQTL11.L1B2  RPMBA.RR17.RQS.A12B2  RPMBA.RR17.RQS.R1B1  RPMBA.RR17.RQT12.R1B1  RPMBA.RR17.RQT12.R1B2  RPMBA.RR17.RQT13.R1B1  RPMBA.RR17.RQT13.R1B2  RPMBA.RR17.RQTL11.R1B1  RPMBA.RR17.RQTL11.R1B2  RPMBA.RR53.RQS.A45B1  RPMBA.RR53.RQS.L5B2  RPMBA.RR53.RQT12.L5B1  RPMBA.RR53.RQT12.L5B2  RPMBA.RR53.RQT13.L5B1  RPMBA.RR53.RQT13.L5B2  RPMBA.RR53.RQTL11.L5B1  RPMBA.RR53.RQTL11.L5B2  RPMBA.RR57.RQS.A56B2  RPMBA.RR57.RQS.R5B1  RPMBA.RR57.RQT12.R5B1  RPMBA.RR57.RQT12.R5B2  RPMBA.RR57.RQT13.R5B1  RPMBA.RR57.RQT13.R5B2  RPMBA.RR57.RQTL11.R5B1  RPMBA.RR57.RQTL11.R5B2  RPMBA.RR73.RQS.A67B1  RPMBA.RR73.RQS.L7B2  RPMBA.RR73.RQT12.L7B1  RPMBA.RR73.RQT12.L7B2  RPMBA.RR73.RQT13.L7B1  RPMBA.RR73.RQT13.L7B2  RPMBA.RR73.RQTL10.L7B1  RPMBA.RR73.RQTL10.L7B2  RPMBA.RR73.RQTL11.L7B1  RPMBA.RR73.RQTL11.L7B2  RPMBA.RR73.RQTL7.L7B1  RPMBA.RR73.RQTL7.L7B2  RPMBA.RR73.RQTL8.L7B1  RPMBA.RR73.RQTL8.L7B2  RPMBA.RR77.RQS.A78B2  RPMBA.RR77.RQS.R7B1  RPMBA.RR77.RQT12.R7B1  RPMBA.RR77.RQT12.R7B2  RPMBA.RR77.RQT13.R7B1  RPMBA.RR77.RQT13.R7B2  RPMBA.RR77.RQTL10.R7B1  RPMBA.RR77.RQTL10.R7B2  RPMBA.RR77.RQTL11.R7B1  RPMBA.RR77.RQTL11.R7B2  RPMBA.RR77.RQTL7.R7B1  RPMBA.RR77.RQTL7.R7B2  RPMBA.RR77.RQTL8.R7B1  RPMBA.RR77.RQTL8.R7B2  RPMBB.RR13.ROD.A81B1  RPMBB.RR13.ROD.A81B2  RPMBB.RR13.ROF.A81B1  RPMBB.RR13.ROF.A81B2  RPMBB.RR13.RSS.A81B1  RPMBB.RR13.RSS.A81B2  RPMBB.RR17.ROD.A12B1  RPMBB.RR17.ROD.A12B2  RPMBB.RR17.ROF.A12B1  RPMBB.RR17.ROF.A12B2  RPMBB.RR17.RSS.A12B1  RPMBB.RR17.RSS.A12B2  RPMBB.RR53.ROD.A45B1  RPMBB.RR53.ROD.A45B2  RPMBB.RR53.ROF.A45B1  RPMBB.RR53.ROF.A45B2  RPMBB.RR53.RSS.A45B1  RPMBB.RR53.RSS.A45B2  RPMBB.RR57.ROD.A56B1  RPMBB.RR57.ROD.A56B2  RPMBB.RR57.ROF.A56B1  RPMBB.RR57.ROF.A56B2  RPMBB.RR57.RSS.A56B1  RPMBB.RR57.RSS.A56B2  RPMBB.RR73.ROD.A67B1  RPMBB.RR73.ROD.A67B2  RPMBB.RR73.ROF.A67B1  RPMBB.RR73.ROF.A67B2  RPMBB.RR73.RQ6.L7B1  RPMBB.RR73.RQ6.L7B2  RPMBB.RR73.RQTL9.L7B1  RPMBB.RR73.RQTL9.L7B2  RPMBB.RR73.RSS.A67B1  RPMBB.RR73.RSS.A67B2  RPMBB.RR77.ROD.A78B1  RPMBB.RR77.ROD.A78B2  RPMBB.RR77.ROF.A78B1  RPMBB.RR77.ROF.A78B2  RPMBB.RR77.RQ6.R7B1  RPMBB.RR77.RQ6.R7B2  RPMBB.RR77.RQTL9.R7B1  RPMBB.RR77.RQTL9.R7B2  RPMBB.RR77.RSS.A78B1  RPMBB.RR77.RSS.A78B2