SY-EPC-LPC R2E-HL-LHC60A-10V Validation

Project

− +	HL-LHC \| 6B.6 R2E-HL-LHC [±60 A; ±10 V] R2E-HL-LHC [±120 A; ±10 V] Y. Thurel	BC: 92764 BC: 92755 BC: 92770 APT: HL6B.6 PLAN: 175377 INDICO: 8473	144.conv_60A.op 004.conv_60A.op* 124.conv_120A.op *_{Ic:4.1kA@UR1/5}	LS3	Project Mandate	Milestone Plan	Activities Budget	Functional Specif.	ECR

- Manpower Resources Planning / Mapping .ods - EVM file .xls - Indico Meetings N°8473 - EDMS Project Template(s) N°201186

Project Management Control Board

Description	Qty	Schedule		Reference Docs				Working Docs		Final Docs
PM & CPM Modules (4912/SY/HL-LHC)	Items Qty	Master Plan	Master Plan	DR EDH	Startup Meeting	Risk Analyse	IPT Sched.	MS Work	IT Work	MS Official	IT Official

Project Contract (all current epc-lpc MS/IT)

CERN Shared Folder links.

Main User	Purchasing (type)	Period				EDH Comment	WU Link
Main User	Purchasing (type)	2023	2024	2025	2026	EDH Comment	WU Link
All	10x PM + 10 CPM (Proto for R2E+Elec qualif) + CM60A design	X	X			HLLHC 6B6 workunit: 244504	244504
Benoit	HL-LHC120A Vert. Rack Production (For LS3 installation)		X	X		HLLHC 6B6 workunit: 263346	263346
Benoit	HL-LHC60A Horiz. Rack Production (For LS3 installation)		X	X		HLLHC 6B6 workunit: 263347	263347
Yves	CM60A Production (For LS3 installation)		X	X		HLLHC 6B6 workunit: 263344	263344
Yves	PM & CPM Series Production (For LS3 installation)		X	X		HLLHC 6B6 workunit: 263351	263351
Yves	Components for current production (For LS3, series only)	X	X			HLLHC 6B6 workunit: 244502	244502
Yves	Components for future production (For LS4, part.1)		X	X		HLLHC 6B6 workunit: 244503	244503
Yves	Components for future production (For LS4, part.2)			X	X	HLLHC 6B6 workunit: 175376	175376

Purchasing Guidelines (Ex. EDH comment: "HLLHC 6B6 workunit: 244504")

Version Name	Description	Functions included / excluded	Tracking	Quantity
Demo	Electrical demo board, to validate the topology and control strategy defined, EMC signatures. PCB can be internally routed if very simple, and if judged more efficient.	Power and regulation. Control (logic) or being controlled by a FGC controller is not required at this level.	PCB: EDMS Unit: ---	01
Prototype	Power Converter Prototype created to validate the functional technical specification, regarding electrical performances, control. The converter must be controllable by a FGC controller.	Converter cards and power elements must be located inside a mechanical frame, representing the final converter. PCBs are done through CERN service.	PCB: EDA Unit: ---	[01;02]
Rad / Elec Pre-Serie	Power Converters created to validate the work (quality, process, test) of the external companies before proceeding with the full series. Pre-series = Series most of the time, or with very few differences, considered as negligeable. The pre-series are tested at CERN using generic templates which will be applied to series. Pre-Serie, if modification are jugded too heavy, must be reworked to be identical to series.	All function included.	PCB: EDA Unit: EPC.db	[10;20]
Serie	Power Converter final version.	All function included.	PCB: EDA Unit: EPC.db	[op + sp]

Version definition

(2017-12-19) HL-LHC Meeting:
- Yves + Jean Paul + Miguel + Samer + Hugues + Vicente: HL-LHC2kA meeting.
  - During this meeting (2kA oriented), the case of one R2E-HL-LHC60A with a crowbar handling up to [4; 5] kA pk was discussed. indico.
  - It was decided that since this converter was only used some hours per year, the DCCTs would be placed inside the converter, not controlling purely the magnet load, to protect them from high peak current and to avoid over design.
(2017-12-08) Emails Exchanges:
- Yves > Slawosz: R2E-DIM Cards to reproduce before it is obsolete and too late.
  - A detail of the number of R2E-DIM cards which should be reproduced is given (CPLD is said to become obsolete). pdf.
(2017-12-08) Emails Exchanges:
- Yves > Slawosz: R2E-DIM Cards to reproduce before it is obsolete and too late.
  - A detail of the number of R2E-DIM cards which should be reproduced is given (CPLD is said to become obsolete). pdf.
(2017-06-23) Emails Exchanges:
- Yves > Michele & Jean Paul: 60A cost estimation.
  - A cost estimate of the converter is given, see email here. pdf.