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topPower Converter Characteristics

Picture of the converter
Power In 3 ~ 230V/1.2A
Power Out +/- 60A +/-8V
Converter Type 4 Quadrant
Control type FGC2 / WorldFip
Current Accuracy 50 ppm@ 30 mn
100 ppm@ 24 h
1000 ppm@ 1 year
(1 ppm=60uA=0.06mA)

topDesign & Operation Responsibles

1st Intervention LPC icon Piquet SY-EPC LHC
Responsibles: Laurent CECCONE Laurent CECCONE
Serge PITTET Serge PITTET
LPC icon CERN SY-EPC-LPC

topPower Converter Architecture

This Power Converter is used in LHC Machine to power superconductive magnets. It is located in the LHC underground installation, close to the loads to limit cable losses in the underground installation.

Different parts were designed and produced separately, Power Converter being finally integrated in a housing rack, with 3 main parts:

  • High Precision Current sensors: DCCTs, able to measure DC current at the required precision.
  • Power Part: Power Rack and its removable Power Module
  • A Digital Controller (FGC) using WorldFip bus in charge of:
    • The high level control from and to the Cern Control Room
    • The high precision digital current loop
    • Collecting and reporting all status, faults, and measurements from all the different parts to the remote services, for diagnostic and operation purposes.
Simplified Schematic

Power Converter simplified Architecture .ppt

 

topPower Part

Voltage Source is based on a phase shifted high frequency DC/DC followed by a 4 quadrant linear stage for the 4 quadrant operation, and crowbar to ensure magnet discharge.

Power In 3 ~ 230V/1.2A
Power Out +/- 60A +/-8V
Cooling type Fans
Power Module Weight 25kg
Power Module Size width: 480 mm (19"-rack-compatible)
depth: 360 mm
height: 267 mm(6U)
Simplified Schematic

Power Part simplified Architecture / Topology .vsd

Notes:

The crowbar is active on fault and Off-state.
An additional passive protection is present on the DC connector (short circuit) to ensure a discharge of energy from the magnet

 

Typical Curves

Curves Meas. Conditions .txt
Output Voltage Ripple 0A, 30A, 60A
Output Voltage FFT 0A LF/HF, 30A LF/HF, 60A LF/HF
0V distortion crossing 0A
Inverter Current [0A 0V], [60A 5V],[120A 10V]
Output Power Rectifier Voltage [2A xV], [55A xV]
Inverter Full-Bridge IGBT Voltage (VCE / 1200V) [5A xV], [55A xV]
Earth to DC Neg Pol. Volt. DC/AC
Earth to DC Neg Pol. FFT 0A, 120A
Starting Sequence Vin.DC Vin.DC
Voltage source Step Response while crossing quadrant Step Voltage Response vs Quadrant Type
Voltage source bandwidth Vout/Vref Voltage Bandwidth
Voltage Source Efficiency vs Output Power Efficiency Graph

topControl Part

Control & regulation principles are summarized in a detailled schematics representating only the part involved in the output current regulation scheme.

Detail FGC Regulator Vol.Sour.

Regulation Control simplified schematic .vsd

High precision current control loop is managed by the digital controller called FGC (Function Generator Controller). This unit includes a high precision Sigma Delta Analog to Digital Converter which digitalize the analog current measurement coming from 2 DCCTs (DC current Transducer). Precision is then directly relying on sensor precision: DCCT, the ADCs, and the algorithm being used for the regulation loop. Voltage source is then used as a power amplifier, powering the load through a high bandwidth voltage loop (>500Hz).

 

topMagnet Protection

Power Converter is part of magnet protection scheme, even if not directly fully responsible of the monitoring and diagnostic of the superconductive magnet status.

In LHC complex, LHC60A-08V magnets are considered as safe per design and can handle their own energy without external energy extraction system. Converter then detects a quench when occuring through the magnet impedance growing (resistance) up to a point Power Converter cannot regulate anymore.

LHC60A-08V Power Converter is also responsible of the current leads protection. These current leads are the 2 (minus and plus polarities) electrical conductors located at the transition between cold and warm environment.

Power Converter is then expected to:

  • Stop powering the load in safe way (handling the magnet energy even when stopping, through dedicated system called crowbar). This active system located in the rack provides a safe resistive discharge path for magnet current (energy).
  • Monitor Earth current of the total circuit: converter + load (magnet and its DC cables), and take the right action if threshold reached.
  • Monitor the voltage across the 2 current leads, and take the right action if threshold reached.

 

  • Crowbar

    The system is based on two back-to-back Power MOSFETs set ON when converter is in OFF-state or in fault, and then providing a safe path for magnet current.

    Simplified Schematic

    Crowbar System simplified schematic .vsd

  • Earth System

    Earthing system is based on a 5V voltage source creating a common mode voltage to easily detect a earth current to ground fault condition.

    Simplified Schematic

    Earthing System simplified schematic .vsd

  • Current Leads Protection

    These current leads are protected monitoring the voltage across them. Per design these current leads must not developp more than 150mV at full current. Such a case would mean their thermal stabilization is not correct.

    Design is simply facing some common mode voltage coming from Earthing system added from the differential voltage, when trying to measure a small voltage of some mV across long distances.

    Simplified Schematic

    Current Leads Protection System simplified schematic .vsd

 

topPower Converter Components

 

topMagnet Types

Orbital corector QSKxxx ?

 

topMachine Installation

LHC Use 752 Power Converters
Radiation Exposed Locations Bat ARCS: 688 installed under dipoles Cell N ≥ 14
Bat ARCS: 064 installed under dipoles Cell 12

LHC60A-08V_LHC-Location.png LHC60A-08V_Arc-Location.pngLHC60A-08V_Dipole-Location.png

LHC60A-08V Location below dipoles .vsd

 

topElectrical & WorldFip Distribution

Electrical & WorldFip are based on same layout described below

LHC60A-08V_electrical-distribution-in-LHC-machine.png

LHC60A-08V electrical distribution in LHC machine .vsd

topProduction Contract & Contact History

Developped CERN AB-PO-SC
2000-2003
Andre DUPAQUIER
Laurent CECCONE Laurent CECCONE
Valérie MONTABONNET Valérie MONTABONNET
Serge PITTET Serge PITTET
Manufactured France
CEL
Production 826 Pc

 

topConverter Circuit Names