Power Converter Characteristics
Power In |
3 ~ 230V/1.2A |
Power Out |
+/- 60A +/-8V |
Converter Type |
4 Quadrant |
Control type |
FGC2 / WorldFip |
Current Accuracy |
50 ppm@ 30 mn |
|
100 ppm@ 24 h |
|
1000 ppm@ 1 year |
|
(1 ppm=60uA=0.06mA) |
Design & Operation Responsibles
Power Converter Architecture
This Power Converter is used in LHC Machine to power superconductive magnets. It is located in the LHC underground installation, close to the loads to limit cable losses in the underground installation.
Different parts were designed and produced separately, Power Converter being finally integrated in a housing rack, with 3 main parts:
- High Precision Current sensors: DCCTs, able to measure DC current at the required precision.
- Power Part: Power Rack and its removable Power Module
- A Digital Controller (FGC) using WorldFip bus in charge of:
- The high level control from and to the Cern Control Room
- The high precision digital current loop
- Collecting and reporting all status, faults, and measurements from all the different parts to the remote services, for diagnostic and operation purposes.
Power Converter simplified Architecture .ppt
Power Part
Voltage Source is based on a phase shifted high frequency DC/DC followed by a 4 quadrant linear stage for the 4 quadrant operation, and crowbar to ensure magnet discharge.
Power In |
3 ~ 230V/1.2A |
Power Out |
+/- 60A +/-8V |
Cooling type |
Fans |
Power Module Weight |
25kg |
Power Module Size |
width: 480 mm (19"-rack-compatible) |
|
depth: 360 mm |
|
height: 267 mm(6U) |
Power Part simplified Architecture / Topology .vsd
Notes:
The crowbar is active on fault and Off-state.
An additional passive protection is present on the DC connector (short circuit) to ensure a discharge of energy from the magnet
Curves Meas. Conditions |
.txt |
Output Voltage Ripple |
0A, 30A, 60A |
Output Voltage FFT |
0A LF/HF, 30A LF/HF, 60A LF/HF |
0V distortion crossing |
0A |
Inverter Current |
[0A 0V], [60A 5V],[120A 10V] |
Output Power Rectifier Voltage |
[2A xV], [55A xV] |
Inverter Full-Bridge IGBT Voltage (VCE / 1200V) |
[5A xV], [55A xV] |
Earth to DC Neg Pol. Volt. |
DC/AC |
Earth to DC Neg Pol. FFT |
0A, 120A |
Starting Sequence Vin.DC |
Vin.DC |
Voltage source Step Response while crossing quadrant |
Step Voltage Response vs Quadrant Type |
Voltage source bandwidth Vout/Vref |
Voltage Bandwidth |
Voltage Source Efficiency vs Output Power |
Efficiency Graph |
Control Part
Control & regulation principles are summarized in a detailled schematics representating only the part involved in the output current regulation scheme.
Regulation Control simplified schematic .vsd
High precision current control loop is managed by the digital controller called FGC (Function Generator Controller). This unit includes a high precision Sigma Delta Analog to Digital Converter which digitalize the analog current measurement coming from 2 DCCTs (DC current Transducer). Precision is then directly relying on sensor precision: DCCT, the ADCs, and the algorithm being used for the regulation loop. Voltage source is then used as a power amplifier, powering the load through a high bandwidth voltage loop (>500Hz).
Magnet Protection
Power Converter is part of magnet protection scheme, even if not directly fully responsible of the monitoring and diagnostic of the superconductive magnet status.
In LHC complex, LHC60A-08V magnets are considered as safe per design and can handle their own energy without external energy extraction system. Converter then detects a quench when occuring through the magnet impedance growing (resistance) up to a point Power Converter cannot regulate anymore.
LHC60A-08V Power Converter is also responsible of the current leads protection. These current leads are the 2 (minus and plus polarities) electrical conductors located at the transition between cold and warm environment.
Power Converter is then expected to:
- Stop powering the load in safe way (handling the magnet energy even when stopping, through dedicated system called crowbar). This active system located in the rack provides a safe resistive discharge path for magnet current (energy).
- Monitor Earth current of the total circuit: converter + load (magnet and its DC cables), and take the right action if threshold reached.
- Monitor the voltage across the 2 current leads, and take the right action if threshold reached.
- Crowbar
The system is based on two back-to-back Power MOSFETs set ON when converter is in OFF-state or in fault, and then providing a safe path for magnet current.
Crowbar System simplified schematic .vsd
- Earth System
Earthing system is based on a 5V voltage source creating a common mode voltage to easily detect a earth current to ground fault condition.
Earthing System simplified schematic .vsd
- Current Leads Protection
These current leads are protected monitoring the voltage across them. Per design these current leads must not developp more than 150mV at full current. Such a case would mean their thermal stabilization is not correct.
Design is simply facing some common mode voltage coming from Earthing system added from the differential voltage, when trying to measure a small voltage of some mV across long distances.
Current Leads Protection System simplified schematic .vsd
Power Converter Components
Magnet Types
Orbital corector |
QSKxxx ? |
Machine Installation
LHC Use |
752 Power Converters |
Radiation Exposed Locations |
Bat ARCS: 688 installed under dipoles Cell N ≥ 14 |
|
Bat ARCS: 064 installed under dipoles Cell 12 |
LHC60A-08V Location below dipoles .vsd
Electrical & WorldFip Distribution
Electrical & WorldFip are based on same layout described below
LHC60A-08V electrical distribution in LHC machine .vsd
Production Contract & Contact History
Developped |
CERN AB-PO-SC
|
|
2000-2003 |
|
Andre DUPAQUIER |
|
Laurent CECCONE
|
|
Valérie MONTABONNET
|
|
Serge PITTET
|
Manufactured |
France |
|
CEL |
Production |
826 Pc |
Converter Circuit Names
|